

T-45d Power Armor Full Cosplay Kit (DIY Unassembled) Life-Size Thermoformed ABS Armor Inspired by Fallout
Step into the Wasteland with your own T-45D Power Armor Kit — a life-sized, unassembled cosplay kit inspired by the iconic Fallout universe! Built from durable ABS plastic and designed for full-body wear, this kit gives you everything you need to create your own towering Mechsuit look — minus the Brotherhood of Steel membership.
This listing is for the UNASSEMBLED KIT ONLY. Parts will arrive in multiple pieces to keep shipping costs reasonable. Assembly, trimming, painting, and customization will be required by the buyer. Reference photos show what the finished armor can look like once fully assembled and detailed.
-INCLUDED IN THIS DIY KIT:
✅ Full Set of Vacuum-Formed ABS Armor Shells – Includes chest, arms, legs, and torso components based on the FO4 Mechsuit variant
✅ Unassembled T-45D Helmet Kit – Comes with 3D-printed parts, visor lenses, and detailed components
✅ Straps, Buckles & EVA Foam Roll – Raw components included; buyer customizes fitting
✅ Corrugated Tubing & Theatrical Add-Ons – For screen-accurate detail and rugged realism
⚙️ WHAT YOU NEED TO ASSEMBLE:
• Hot glue gun or contact cement
• Industrial-strength glue sticks or brush-on adhesive
• Basic tools (scissors, knife, drill, etc.)
• Additional EVA foam as needed for your size (starter roll included)
🔧 DETAILS & SIZING:
• One size fits most (adjustable with included straps & foam)
• Ideal for display, cosplay, conventions, photoshoots, and film production
• Compatible with undersuit/exosuit builds if desired
• All parts come unpainted and require buyer trimming/fitting
• Made with high-impact black textured ABS plastic for strength and durability
• Minor cosmetic imperfections may exist due to the handmade vacuum-forming process
📸 Photos shown are for reference purposes only to demonstrate what can be achieved with the kit. Assembly and finishing (painting, sealing, weathering) are left to your creative direction!
📹 Want Help Building It?
Watch our step-by-step tutorials on Instagram: @dead_exposuredf
⚠️ NOTE ON SHIPPING:
To ensure affordability, this full kit ships in parts. If you’re interested in a fully assembled and painted suit, please contact us directly for pricing and availability.
💬 Questions?
Message us anytime — we’re happy to help fellow Wastelanders get suited up!
Customer Reviews
Great communication and I would definitely buy from this seller again.
It arrived on time, and Alex was able to ship to Canada 🇨🇦 😁 and the quality is sturdy, and nothing damaged
Pieces look amazing. Seller was super helpful and even asked if there was an issue when I wasn't able to grab it on the day the armor arrived. Definitely buying again!
Great communication. High quality item. Thank you so much!
Great parts, fun to build. 10/10 would recommend
Seller was extremely communicative and helpful even gave me a coupon whenever I checked out, Alex has been a great help and a consistent supportive seller even offering schematics and extra foam rolls. I cannot say enough how much I appreciate all of his help and expertise would absolutely buy for him.
Every thing was perfect. The shipping and he was helpful all the way through so its definitely worth it if your big into cosplay stuff.
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